Development and transformation of polyurethanes in Cuneo for advanced industrial applications
Innovative polyurethane solutions: quality and versatility for the future
The most versatile and high-performance polymeric material in the modern industrial landscape
The development and transformation of polyurethanes in Cuneo is a core activity for TEGEA, a company specializing in the processing of elastomeric materials for industry. Through consolidated technical expertise and a structured production organization, TEGEA develops polyurethane solutions designed to meet specific needs in the mechanical, logistics, and plant engineering sectors.
Polyurethane is an extremely versatile material, capable of combining wear resistance, elasticity, and dimensional stability. Its transformation requires in-depth knowledge of formulations, casting processes, and subsequent mechanical processing. The goal is to create technical components that guarantee reliability and operational continuity within industrial systems.
Research and development of polyurethane solutions
The development and transformation of polyurethanes in Cuneo begins with a detailed technical analysis of the application needs. Each project is approached considering loads, operating speeds, environmental conditions, and chemical or mechanical resistance requirements.
The development phase includes:
- definition of polyurethane formulation
- choosing the most suitable degree of hardness
- component design based on drawing
- tests and checks on the characteristics of the material
This process allows us to obtain a final product that meets the required specifications, reducing the risk of premature deformation or accelerated wear.
Customization of mechanical features
One of the main advantages of polyurethane is the ability to adjust its properties to suit the application. Through the development and processing of polyurethanes in Cuneo, TEGEA creates components with varying levels of hardness, elasticity, and shock absorption.
Key adjustable properties include:
- abrasion resistance
- load capacity
- controlled elasticity
- stability to temperature variations
This flexibility allows us to develop customized solutions for rollers, wheels, coatings, profiles and other technical components intended for demanding production environments.
Transformation processes and mechanical machining
Polyurethane processing isn't limited to casting or molding. After the raw material is produced, the material can undergo precision machining to achieve dimensions and finishes consistent with the technical drawing.
In the development and processing of polyurethanes in Cuneo, TEGEA performs operations such as turning, milling, and grinding, ensuring precise tolerances and surfaces suited to the final application. The integration of the development and processing phases allows for control over the entire production cycle.
Quality control and technical compliance
Each component manufactured undergoes dimensional checks and material quality controls. Quality control is an integral part of the development and processing of polyurethanes in Cuneo, ensuring that the finished product meets agreed-upon specifications.
Tests cover both geometric aspects and mechanical properties, ensuring consistency between production batches and reliability over time. This structured approach allows us to provide technical solutions suitable for continuous use and high loads.
ADP Series Polyurethane
Premium high performance polyurethane
The ADP series represents one of the most advanced and innovative solutions developed by TEGEA, ensuring high wear resistance, excellent elasticity and extraordinary durability, even in critical and demanding operating conditions.
Thanks to the combination of a high-quality formulation and the use of cutting-edge technologies, ADP polyurethane stands out for its superior performance. The premium quality of the selected raw materials, combined with highly controlled and rigorous production processes, allows for the creation of a material that excels in mechanical strength, elasticity, and dimensional stability.
This series is therefore ideal for a wide range of industrial applications, where performance and reliability are critical to the success and longevity of projects.
Main features
High abrasion resistance: ideal for applications subject to intense mechanical wear.
Good elasticity and resilience: excellent recovery capacity after deformation, maintaining its original shape.
High hydrolysis resistance: excellent performance in humid environments and with prolonged exposure to water.
Good chemical resistance: Resists many oils, greases and chemicals, ensuring durability in industrial environments.
Excellent cut and tear resistance: suitable for seals, rollers and technical components subjected to high mechanical stress.
Excellent resistance to marine environments: suitable for applications exposed to extreme conditions in offshore environments.
Wide hardness range: available from 80 Sh A to 95 Sh A, to suit different application needs.
Easy to work with: Can be turned, milled, ground and glued to achieve custom shapes and sizes.
Application sectors
Thanks to its versatility and high performance, the ADP series is used in numerous industrial sectors, including:
- Materials Handling and Logistics: Wheel and roller coverings in automated transport systems.
- Steel and Metalworking: wear-resistant coatings for guide rollers and components subjected to high stress.
- Wood and Glass Industry: Coatings for transport rollers and protection of fragile materials.
- Oil & Gas and Offshore Energy: excellent resistance to marine environments and extreme conditions.
- Automotive and Military Sector: technical components for shock absorber and impact resistance systems.
- Industrial Machinery: Seals and wear protection for high-intensity environments.
Thanks to custom design, TEGEA is able to provide optimal solutions for every application requirement.
Available formats and possible applications
ADP polyurethane can be supplied in various configurations, making it a versatile solution for many sectors:
- Technical coverings: wheels, rollers, skates and profiles.
- Custom components: custom-designed technical items, gaskets, and industrial protection systems.
- Semi-finished industrial products: polyurethane sheets, rods, and tubes that can be machined to size.
In the gallery below, you will find some examples of technical articles created.
You can also explore our full Gallery to view additional products and find inspiration for your application.
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Polyurethane TA Series
The versatile polyurethane for every industrial application
TEGEA's TA series is a high-performance polyurethane, meticulously engineered to ensure excellent chemical resistance, remarkable durability, and unparalleled application versatility. Thanks to its wide hardness range, from 40 Sh A to 95 Sh A, this material is ideally suited to a wide variety of industrial sectors, meeting diverse operational and technical needs. It offers an optimal balance of wear resistance, flexibility, and mechanical strength, making it extremely versatile for a wide range of applications.
With an advanced formulation and the use of high-quality raw materials, TA polyurethane is particularly ideal for applications subject to high mechanical stress, exposure to chemicals, and significant loads, making it a reliable and durable solution for demanding and challenging industrial environments. Its ability to adapt to a variety of operating conditions makes it a prime choice for industry operators seeking high performance and long-lasting durability.
Main features
Wide range of hardnesses: available from 40 Sh A to 95 Sh A, covering the needs of soft and elastic materials up to more rigid and resistant solutions.
Excellent chemical resistance: resists the action of oils, greases, organic solvents and aggressive chemical agents.
Excellent wear resistance: high durability even in applications subject to repeated rubbing and contact.
High load capacity: maintains dimensional stability and performance even under high loads.
Good resilience and elasticity: absorbs impacts and deformations without compromising the structure of the material.
Easily workable: it can be turned, milled, ground and glued to adapt to any specific need.
Resistance to aggressive industrial environments: ideal for applications in sectors with chemical and abrasive agents and continuous stress.
Application sectors
Thanks to its versatility and high performance, the TA series is used in practically all sectors in which TEGEA operates, including:
- Handling and Logistics: wheels and rollers for automated conveyors and handling machines.
- Steel and Metalworking: wear-resistant coatings for components subject to mechanical stress.
- Automotive and Military Sector: technical components for protection, cushioning, and impact resistance.
- Wood and Glass Industry: Coatings for transport rollers and protection of delicate surfaces.
- Packaging and Industrial Automation: materials for handling systems and protection of mechanical components.
Thanks to the ability to create customized solutions, TEGEA is able to respond to every industrial need.
Available formats and possible applications
TA polyurethane can be supplied in various configurations, making it a flexible solution for numerous industrial applications:
- Technical coatings → Wheels, rollers, skates and profiles with high anti-wear performance
- Custom components → Custom-designed technical items, gaskets and industrial protections.
- Industrial semi-finished products → Polyurethane sheets, rods, and tubes for custom manufacturing.
In the gallery below, you will find some examples of technical articles created.
You can also explore our full Gallery to view additional products and find inspiration for your application.
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Poliuretano Serie 4FOOD®
Polyurethane certified for food contact
TEGEA's 4FOOD® series is a polyurethane specifically developed for applications in the food industry, ensuring maximum safety, durability, and versatility in any context. This innovative solution was designed with the specific needs of the food industry in mind, ensuring that every aspect of the material meets the most stringent standards.
Thanks to its advanced formulation, fully suitable for direct food contact, and its availability in a wide range of hardnesses from 55 Sh A to 95 Sh A, 4FOOD® is the ideal choice for a wide range of applications. This polyurethane offers not only safe and durable materials, but also high performance, allowing you to maintain high product quality standards without compromising consumer safety.
Main features
Suitable for contact with food: compliant with regulations for use in food-grade environments.
Wide hardness range: available from 55 Sh A to 95 Sh A, adapting to different application needs.
Excellent chemical resistance: resistant to food oils, greases, industrial detergents and aggressive chemicals.
Excellent wear resistance: high durability even in applications subject to repeated rubbing and contact.
High load capacity: maintains dimensional stability and performance even under high loads.
Good resilience and elasticity: absorbs impacts and deformations without compromising the structure of the material.
Easily workable: it can be turned, milled, ground and glued to adapt to any specific need.
Non-porous surface: reduces the accumulation of food residue and makes cleaning easier.
Application sectors
Thanks to its certification for food contact and high performance, the 4FOOD® series is used in the main food-grade sectors:
- Food Industry: components for production and packaging systems.
- Beverage and Liquid Processing: gaskets, rollers, and profiles for transporting liquid food products.
- Pharmaceutical and Biomedical: materials suitable for sterile and controlled environments.
- Packaging and Automation: coatings for rollers and conveyor belts in food packaging lines.
Thanks to the ability to create customized solutions, TEGEA is able to respond to every need of the food and pharmaceutical industries.
Available formats and possible applications
4FOOD® polyurethane can be supplied in different configurations, offering tailor-made solutions for the needs of the food and pharmaceutical industries:
- Technical coverings → Wheels, rollers and skates for the transport of food and food-grade materials.
- Custom Components → Seals, tapes, scrapers and supports for food production plants.
- Industrial semi-finished products → Certified polyurethane sheets, rods, and tubes for custom manufacturing.
In the gallery below, you will find some examples of technical articles created.
You can also explore our full Gallery to view additional products and find inspiration for your application.
Polyurethane MTA Series
The innovative alternative to plastics
TEGEA's MTA series is a high-hardness polyurethane grade, with hardness values ranging from 55 Sh D to 85 Sh D, specifically designed for applications requiring extreme strength, controlled elasticity, and superior performance compared to traditional plastics. These innovative materials were developed with the needs of modern industries in mind, where combining strength and versatility is essential.
Thanks to their advanced composition and cutting-edge manufacturing technologies, MTA series polyurethanes not only retain the distinctive characteristics of polyurethane, such as wear resistance and elasticity, but also offer a hardness comparable to high-quality plastics such as nylon or POM. This synergy of physical properties makes them the ideal choice for manufacturing components subjected to high mechanical stress in harsh working environments. Furthermore, their ability to withstand harsh conditions guarantees a significantly longer lifespan than traditional alternatives, ensuring a more sustainable and profitable long-term investment.
Main features
High hardness and mechanical strength: available from 55 Sh D to 85 Sh D, ideal for applications subject to high loads and repeated impacts.
Excellent wear resistance: significantly longer life than traditional plastic materials such as nylon and POM.
Controlled elasticity: maintains a certain flexibility compared to rigid plastics, reducing brittleness and improving impact resistance.
Excellent dimensional stability: minimizes deformations and maintains performance over time, even under prolonged stress.
Good chemical resistance: Resists oils, greases and various industrial chemicals, improving durability in harsh environments.
Alternative to plastic materials: Replaces nylon and other plastics in applications where durability is critical.
Easily workable: can be turned, milled, ground and glued to obtain custom components.
Application sectors
Thanks to its high hardness and exceptional mechanical resistance, the MTA series is used in the following sectors:
- Handling and Logistics: High-hardness wheels and rollers for conveyors and automated handling systems.
- Steel and Metalworking: wear-resistant components for metal processing and handling systems.
- Automotive and Military: materials for applications subject to high impacts and continuous wear.
- Packaging and Industrial Automation: guides, spacers, and bushings for packaging and handling systems.
- Wood and Glass Processing: Highly abrasion-resistant supports and pads for handling delicate surfaces.
Thanks to the ability to create customized solutions, TEGEA is able to supply tailor-made materials for every application requirement.
Available formats and possible applications
MTA polyurethane can be supplied in various configurations, offering tailor-made solutions for advanced industrial applications:
- Technical coverings → High-resistance wheels, rollers and skates.
- Technical components → Bushings, spacers, shock absorbers and guides for automated systems.
- Industrial semi-finished products → High-hardness polyurethane sheets, rods, and tubes for custom manufacturing.
In the gallery below, you will find some examples of technical articles created.
You can also explore our full Gallery to view additional products and find inspiration for your application.
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ROTAM Series Polyurethane
Maximum resistance for advanced industrial applications
TEGEA's ROTAM series is a high-performance polyurethane, designed to ensure superior resistance to heavy loads and high speeds, and stands out for its versatility in industrial applications. Thanks to an optimal combination of hardness and elasticity, ROTAM not only offers excellent wear resistance but also ensures a long service life, making it ideal for harsh and demanding industrial environments. Available in a hardness range from 55 Sh A to 96 Sh A, this series is particularly suitable for industrial wheel coverings, but its functionality also extends to other applications requiring high dimensional stability, impact resistance, and extended service life. Thus, ROTAM confirms itself as a reliable and high-performance choice for meeting the needs of various industrial sectors.
Main features
Designed for high-performance wheels: Optimized formulation to withstand high loads, sustained speeds, and intensive duty cycles. Exceptional wear resistance: Increased durability in applications with continuous contact and repeated stress.
Low permanent deformation: maintains its original shape even after prolonged use cycles.
High resistance to dynamic loads: suitable for applications with high mechanical stress.
Good chemical resistance: resists oils, greases and industrial chemicals.
Shock absorption: reduces vibrations and impacts, improving the life of mechanical components.
Wide range of hardnesses available: customizable from 55 Sh A to 96 Sh A to meet specific needs.
Application sectors
Thanks to its high performance in terms of load, wear and dynamic resistance, the ROTAM series is used in the following sectors:
- Handling and Logistics: wheels and rollers for AGVs, AMRs, Shuttles, LGVs, stacker cranes, and automated handling systems.
- Industrial Automation: High-performance wheels and coatings for handling machinery.
- Metalworking Industry: coatings for components subject to high wear and mechanical stress.
- Lifting and Transport Systems: applications in elevators and stacker cranes requiring extreme resistance.
Thanks to the ability to create customized solutions, TEGEA is able to supply tailor-made materials for every application requirement.
Available formats and possible applications
ROTAM polyurethane is available in various configurations, with a specialization for high performance applications:
- High-performance industrial wheels → Ideal for shuttles, AGVs, AMRs, LGVs, elevators, stacker cranes and handling systems.
- Roller coatings and wear components → Perfect for applications in harsh and dynamic environments.
- Industrial semi-finished products → High-strength polyurethane sheets, rods, and tubes.
In the gallery below, you will find some examples of technical articles created.
You can also explore our full Gallery to view additional products and find inspiration for your application.
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MAPAPLUS Series Polyurethane
High temperature resistance and advanced performance
The MAPAPLUS series from TEGEA represents a very high performance polyurethane, designed with particular attention to meet the needs of industrial applications operating at high temperatures and in chemically aggressive environments.
Thanks to its advanced and innovative formulation, MAPAPLUS is able to guarantee extraordinary thermal resistance, up to 120°C, maintaining its mechanical and elastic properties unchanged even in extreme conditions.
This versatile material is available in a wide range of hardnesses, from 65 Sh A to 95 Sh A, making it highly suitable for the production of components that must withstand significant thermal and chemical stress. Its ability to offer superior performance and significantly longer life compared to traditional polyurethanes makes it an excellent choice for those seeking high-quality and reliable solutions in their industry.
Main features
High temperature resistance: Maintains properties up to 120°C, ensuring reliable performance in hot environments. Exceptional resistance to chemicals and acids: Superior performance in aggressive environments with oils, solvents, and corrosive substances. Excellent dimensional stability: Minimizes thermal deformation and maintains structural integrity over time. Excellent wear resistance: Ideal for applications with high mechanical stress and continuous abrasion. Controlled elasticity: Maintains good resilience even at high temperatures, reducing the risk of fractures. Wide range of available hardnesses: Customizable from 65 Sh A to 95 Sh A to adapt to specific needs.
Application sectors
Thanks to its advanced performance in terms of temperature, wear and chemical resistance, the MAPAPLUS series is used in many industrial sectors:
- Iron and Steel Industry and Metallurgy: components for high-temperature systems and systems in contact with aggressive fluids.
- Industrial Automation: wheels and rollers for machinery subject to intense thermal and chemical cycles.
- Glass and Ceramics Industry: supports and skids for transport in furnaces and cooling areas.
- Molding and Chemical Industry: materials for environments with high temperature variations and contact with aggressive chemicals.
- Packaging and Handling: wheels and rollers for production lines with high operating temperatures.
Thanks to the ability to create customized solutions, TEGEA is able to supply tailor-made materials for every application requirement.
Available formats and possible applications
MAPAPLUS polyurethane is available in various configurations, offering tailor-made solutions for extreme industrial environments:
- Technical coverings → Wheels, rollers and skates for high-temperature environments.
- Industrial components → Seals, bushings and supports subject to thermal and chemical stress.
- Industrial semi-finished products → Sheets, rods and tubes with high thermal and chemical resistance.
In the gallery below, you will find some examples of technical articles created.
You can also explore our full Gallery to view additional products and find inspiration for your application.
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Polyurethane TEVER Series
Flexibility and softness for technical applications
TEGEA's TEVER series is an innovative polyurethane developed specifically for applications requiring high elasticity and softness. This unique material offers exceptional surface conformation, allowing for remarkable shock and vibration absorption, making it particularly valuable in a variety of industries.
With a low hardness ranging from 10 Sh A to 55 Sh A, TEVER is the ideal choice for applicator rollers, gaskets, protective coatings and industrial components, where it is essential to have a material that combines resistance and extreme flexibility.
In addition to these features, TEVER guarantees excellent resistance to wear and chemicals, thus ensuring long-lasting durability even under particularly harsh operating conditions. This series not only stands out for its performance, but also offers excellent surface conformance, significantly reducing the risk of damage during machining and handling processes. Its cutting-edge design and physical properties make it an indispensable product for those seeking quality and reliability in their industrial operations.
Main features
Low hardness and high flexibility: ideal for applications requiring a soft and conformable material.
Excellent wear resistance: despite its softness, it offers high durability over time.
Excellent shock absorption capacity: perfect for protecting delicate surfaces and reducing vibrations.
Good chemical resistance: suitable for contact with oils, solvents and aggressive chemical agents.
Excellent elasticity and resilience: quickly recovers its shape after mechanical stress.
Available in different hardnesses: customizable from 10 Sh A to 55 Sh A according to specific needs.
Application sectors
Thanks to its high softness and flexibility, the TEVER series is used in the following sectors:
- Painting Industry: applicator rollers for paints, varnishes, inks and solvents.
- Paper and Printing: rollers for handling and processing paper and laminated materials.
- Mechanical and Automation Industry: gaskets and flexible supports for machinery and production lines.
- Packaging and Wrapping: components for production lines that require elastic and resistant materials.
- Surface Protection and Anti-Wear: soft coatings for delicate surfaces and parts subject to repeated impacts.
Thanks to the ability to create customized solutions, TEGEA is able to supply tailor-made materials for every application requirement.
Available formats and possible applications
TEVER polyurethane is available in different configurations, with a wide range of industrial applications:
- Applicator Rollers → Ideal for applying paints, inks and industrial coatings.
- Soft Seals and Gaskets → Perfect for uneven or delicate surfaces.
- Protective coatings → Used to protect surfaces from impacts and abrasion.
- Components for the graphic and paper industry → Applications in printing and laminating machinery.
In the gallery below, you will find some examples of technical articles created.
You can also explore our full Gallery to view additional products and find inspiration for your application.
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Tailor-made consultancy and design
Customized solutions for optimized components: trust TEGEA
TEGEA goes beyond simply supplying materials; we also support companies through personalized technical consulting. From selecting the right hardness to defining the most suitable formulation, our team's support allows for components optimized for durability, performance, and reliability.
Thanks to an internal laboratory and flexible production, every request can be transformed into a concrete solution, calibrated to real operational needs.
GENERAL QUESTIONS
& RISPOSTE
Have questions about our business? Find the answers below!
What is meant by polyurethane development and transformation?
This is the set of activities involved in designing, formulating, and processing polyurethane to produce technical components for industry.
What are the main sectors that use polyurethane?
Polyurethane is used in mechanics, packaging, oil & gas, steelmaking, and materials handling thanks to its strength and versatility.
What processes are performed on polyurethane?
In addition to casting or molding, the material can be turned, milled, or finished to meet the required tolerances.
How is polyurethane hardness measured?
Hardness is evaluated using the Shore A and D scales, which allow the rigidity of the material to be defined based on the application.
Is it possible to request polyurethane for food contact?
Yes, the TEGEA 4FOOD® series is certified for use in the food industry.
Is polyurethane resistant to chemicals?
Depending on the formulation, it can guarantee resistance to oils, greases, solvents and acids, maintaining its performance intact.
Does TEGEA also make custom components?
Yes, each project can be customized in terms of hardness, dimensions, and mechanical properties, based on the customer's needs.
Contact TEGEA to learn more about the development and transformation of polyurethanes for innovative industrial solutions.
Contact us for a personalized consultation: our team will guide you through the development and transformation of polyurethanes in Cuneo, offering innovative and reliable industrial solutions.
